Plasser’s Quick Relaying System (PQRS)

Source:  DD News

Subject:  Science and Technology

Context: The Northeast Frontier Railway (NFR) has set a record single-day mechanised track renewal of 1,033 track metres using Plasser’s Quick Relaying System (PQRS).

About Plasser’s Quick Relaying System (PQRS):

What it is?

  • Plasser’s Quick Relaying System (PQRS) is a semi-mechanised track renewal technology used by Indian Railways to remove old track panels and replace them with new prefabricated rail panels efficiently within short traffic blocks.

Developed by: Plasser & Theurer, an Austria-based global leader in railway track maintenance and construction machinery

Aim:

  • To speed up track renewal while minimising traffic disruption.
  • To enhance track safety, reliability, and maintenance efficiency.
  • To reduce manual labour and lifecycle maintenance costs.

How it works?

  • PQRS uses self-propelled portal cranes that move on an auxiliary track (3,400 mm gauge) aligned with the existing track.
  • Old rail panels (rails + sleepers) are lifted and removed, and new prefabricated panels are placed using Track Laying Equipment (TLE).
  • Retrieved old panels are directly transferred to BFRs (Bogie Flat Wagons), eliminating extra freight handling.

Key features:

  • Portal cranes: Self-loading, self-unloading cranes capable of lifting complete rail panels.
  • High lifting capacity:
    • Older models: ~5 tonnes (9 m panels)
    • Newer models (PQRS-201): up to 9 tonnes, lifting 13 m PRC sleeper panels
  • Integrated gripping system: Sleeper grippers and rail clamps securely hold panels during lifting and placement.
  • Turntable mechanism: Enables cranes to be turned and placed on/off BFRs even in mid-sections.
  • Compact and modular design: Reduces maintenance cost and improves operational flexibility.

Significance:

  • Faster renewals: Allows renewal of longer track lengths in shorter traffic blocks.
  • Improved safety: Ensures uniform track geometry and reduces human error.